09/07/2026
Two or more existing HellermannTyton products – for example, a mini-channel and a bundling clip – are joined together using high-frequency vibration. This creates a molecular bond between the components, resulting in a one-piece part.
Ultrasonic welding enables customers to create unique solutions to address routing challenges that often require extensive manual assembly.
Simultaneously, when this option solves those challenges, it also results in shorter time to market and savings up front since no dies are necessary.
Our extensive portfolio of mini-channels and tape clips lets you get as creative as you need.
Another useful application is to weld these components to a spline core instead of attaching them manually to a wire harness.
Besides reducing build time, spline core weldments deliver part-to-part (or hole-to-hole) accuracy within one millimeter. When bundling clips are assembled separately, the position can be slightly off from their intended mounting locations and not match the location of pre-stamped panel holes.
Eliminate failed harnesses and the associated risks, such as costly line stoppage.
Ultrasonic welding presents an attractive, creative option for harness makers, automakers and electrical OEMs, particularly for volumes between 20,000 and 250,000 units.
If you are curious about your options and think this solution could boost your productivity and bottom line, contact your HellermannTyton sales representative. Discuss your current challenges and request a prototype to perform a hands-on assessment.